Intel is adding new sensors to its server chips to help companies improve the efficiency of data center cooling systems, with a view to cutting operating costs and prolonging the life of equipment.

Intel will add sensors for measuring the inlet and outlet temperatures on servers, and also the airflow passing through systems.

At the DatacenterDynamics conference in San Francisco, Intel presented results from a proof-of-concept it conducted with Future Facilities, which develops CFD (computational fluid dynamics) software for simulating airflow.

The test showed that the on-chip sensors allow CFD tools to model more accurately how air is moving in a data center, and also to predict more accurately how new IT equipment will affect airflow, said Akhil Docca, engineering and product manager at Future Facilities.

"If CFD modeling is done properly you can really get closer to the physics of the data center, and if you can visualize your airflow, you can manage it," he said.

The proof-of-concept was done on two server racks zoned off from the rest of the data center. The next step is to try it on a larger scale, he said.

The power used to run cooling equipment such as chillers and air handlers accounts for as much as 40 percent of the cost of running a data center. The U.S. Department of Energy has estimated that half the cooling capacity in its data centers is wasted through inefficiency, Vincent said.

Cooling systems are carefully configured to provide the right amount of cold air needed to cool a data center. But when IT departments install new equipment, airflow patterns get disturbed, warm and cold air mixes, and cooling capacity is wasted.

Some data centers install wireless sensors to help manage airflow. But they can be expensive to deploy and are often installed at the top of racks, on air conditioning units and elsewhere away from the servers themselves. That makes the data less accurate, according to Vincent.

"What Intel proposes is to establish the server as the source of the data," he said. "It's the source of demand [for cooling], so it makes sense that it should be the source of data as well."

The CFD tool collects the temperature, airflow and power data from the servers, aggregates it to the rack level, and runs a simulation to identify places where cold air is bypassing server inlets, or where exhaust air is being recirculated.

"We use that real-time data to see what's happening today, but also to project what might happen if you bring in 300 servers tomorrow," Docca said.